Focusing on prototype injection molding for more than 20 years, HWTC- The Trusted specialist in manufacturing of injection- molded prototypes.
Why Injection-Molded Prototypes are needed?
When your product development projects are 95% likely to succeed, full fuctional testing and validation of moldability and tooling is very necessery before mass production, Design flaws that are not visible in a 3D model, Creating an injection molded prototype will help you to avoid some of the following typical problems before mass production:
1.Non-uniform or Excessive Wall Thickness and other design flaws
2.Material Shrinkage, Warp, and Critical Dimensions
3.Mold design,Incorrect Gate Type or Placement
4.The resin flowability and properities of the plastic materials
How about our molded prototypes?
Focusing on the prototype injection molding for more than 20 years, We have rich experience in the fabrication of prototype injection mold and the molded prototypes manufacturing.
Our molded prototypes are made in the same condition as mass production, and the accuracy of our injection-molded prototypes are almost the same as mass-produced parts.
The prototype injection molds that we use to produce the prototypes are typically made in aluminum or brass, These metal is softer and can be machined more quickly, cost-ffectively and efficiently.
With high dimensional accuracy, our molded prototypes can help our customers do exact validation before mass production; With the advantage of low-cost and short development cycle, Our prototype injection molding is also suitable for small-volume injection molding.
The accuracy of our injection molded prototypes is almost the same as mass production, Which can help our customers to shorten the development cycle and reduce the development cost and manufacturing costs.
We have specialized in high-precision prototypes for more than 20 years, have rich experience in Prototype Mold Fabrication and Prototype Injection Molding, Our team has the know-how to build a high-precision prototype injection mold cost-effectively in very short time, Our prototype injection molds is much cheap than production molds, It enables our customers to keep their competitive advantage in the market.
We make prototype injection molds in the same conditions as regular molds, such as using the same steels and use the same plastic materials to inject the prototype, So the accuracy of our molded prototypes are almost the same as the regular injected parts. thus it can help our clients to exactly evaluate and verify overall performance and production stability of the developed parts before mass production:
1.Verification of the product design
2.Verification of the mold design
3.Verification of the resin flowability
4.Verification of the Function and the strength of the plastic parts
5.Verification of the overall performance of the plastic parts
The advantage of our molded prototypes are:
1.The Quality level similar to traditional mold
2.Plastic material is the same as the one used in mass production
3.Shorten the development cycle
4.Save overall development cost
5.Get your the new product lauched to the market quickly
Industries
Our Molded prototypes are mainly used for testing and verification or pilot run production of the precision structure parts used in automotive, aerospace, communication, and medical industries.
Automotives, Aerospace, Communications and Medical industries
Some precision interior structural parts needs to work under the strict environmental conditions, and needs to be resistant to high temperature, cold, durability and high strength to ensure good quality and safety, Such as connectors, fasteners, the parts inside engine, gear box and automatic transmission, It is crucial to do exact validation for the life and function before proceeding to mass production. Our molded prototypes can meet the requirements of such strict inspection and testing very well.
About Us
With over 20 years of focus on high-precision injection-molded prototypes, we are specialists in prototype injection molding, providing our clients with production-level precision prototypes and low-volume injection molding services.
Our injection-molded prototypes achieve the same precision as mass-produced injection-molded parts, making them suitable for both R&D testing and small-batch injection production. Thus, we have divided our prototype molding processes into two categories: injection-molded prototypes for R&D verification and injection-molded parts for low-volume production.
Relying on scientific and standardized enterprise management and years of technical accumulation, we have won the long-term trust of numerous customers at home and abroad. Our injection-prototypes and injection-molded parts are mainly used for simulation testing and verification during the R&D and design phase of new products, as well as small-batch trial sales production. In the automotive industry, our major customers include world-famous automakers, such as Toyota, Volvo, BMW, Mercedes-Benz, General Motors, Ford, Volkswagen, Honda, Suzuki, Nissan and other world-renowned Japanese automakers.
Does your company also make conventional prototypes?
Yes, We do.
Besides the injection-molded prototypes, we also offer conventional prototypes, including CNC machined prototypes, 3D printed prototypes, vacuum casted prototypes, rotational molded parts, compression molded parts, vacuum forming parts, lost wax casting parts, and more.
We have extensive expertise in prototype-making methods for various product design stages. According to the customer's product requirements, we will balance cost, delivery time and quality, and provide customers with the optimal solution that boasts cost advantages while meeting all their needs.
What Can We Help You With ?
Our services are covering with CNC machining, 3D printing, vacuum casting, prototype injection molding, rotational molding,compression molding, Vacuum forming, lost wax casting, metal parts lather cutting, stamping, sheet metal, forging, die casting, and so on.
The accuracy of our molded prototypes is almost the same as the regular injected parts. Thus it can help our clients to do the test to check and verify the overall performance index and production stability before mass production.
Besides molded prototypes, We also provide our client with small-batch injection molding services:
-Prototype injection mold fabrication
-Short, medium, and long runs of molded plastic parts
-Small batch injection molding
-Low-volume production
