We have rich experience in Prototype mold manufacturing, We have the know-how to make high-precision prototype injection molds with a short lead time in a low-cost way. This can help our customers keep a competitive advantage in the market.
We make the prototype injection mold under the same condition as regular molds, such as using the same steels to make the molds and using the same plastic materials to inject the prototype, So the accuracy of our molded prototype is almost the same as the regular injected parts, thus it can help our clients to do the test to check and verify overall performance index and production stability before mass production:
5, Verification of the overall performance index of the plastic parts
Meanwhile, The lead time of the prototype injection molds is much shorter than regular molds, and it cost much cheap too. It is a quite big advantage for the customer when they are at the development stage. On the other hand, because the accuracy of our prototype injection mold is the same as the regular one, it also can help our customer to launch their product to the market quickly to get feedback from the market.
The lead time on average for the prototype injection molds: is 10-15 days.
Thanks to customer's continued support and trust, Our prototype injection moulds business made great development, Now, 80% of our Prototype molds exports to Japanese and German markets with high quality, some of our customers are well-known enterprises like Panasonic, Honda, Toyoda, BMW, etc.
1. Mold production cycle shortened
Prototype injection molds shorten the entire product development cycle and become the source of drive innovation. In the past, companies sometimes chose to postpone or abandon design updates for new products, given the large capital investment required to create a new mold.
By reducing mold preparation time and enabling existing design tools to be quickly updated, Prototype Injection Molding enables companies to withstand more frequent replacement and improvement of molds. It enables the mold design cycle to keep pace with the new product design cycle.
2. Reduced development cost and manufacturing costs
The prototype injection molds have economic advantages in the production of small, discontinuous series of end products, or for those important structure parts more economic advantages. the cost of the prototype mold is only 30% or half of the traditional mold.
3. Reduced the risk of the newly developed parts
We make the prototype injection mold under the same condition as regular molds, such as using the same steels and use the same plastic materials to inject the prototype, So the accuracy of our molded prototype is almost the same as the regular injected parts, thus it can help our clients to do the test to check and verify overall performance index and production stability before mass production:
-Verification of the plastic parts design
-Verification of the mold design
-Verification of the resin flowability
-Verification of the Function and the strength of the plastic parts
-Verification of the overall performance index of the plastic parts
4. Improvements in mold design add more functionality to the end product
It is sometimes the case that the mold is modified after the start of production. The flexibility of our prototype injection molding allows engineers to experiment with countless iterations at the same time and reduce upfront costs due to mold design modifications.
5. Traditionally, because of the considerable cost and effort required to redesign and manufacture them, the design of the tool and the corresponding device is always used for as long as possible. With the application of our prototype injection molding process, companies can refurbish any tool at any time, not just those that have been scrapped and do not meet the requirements.
Because of the small amount of time and initial cost required, our prototype injection molding makes it more economical to optimize tools for better marginal performance, so technicians can design ergonomics more to improve their operational comfort. Reduce processing time and make it easier to use and easy to store. In addition, optimizing the tool design can also reduce the scrap rate of parts.
