The Advantages Of our prototype injection mold
2023-03-16
What are the Advantages Of our prototype injection mold?
1.Mold production cycle shortened
Prototype injection molds shorten the entire product development cycle and become the source of drive innovation. In the past, companies sometimes chose to postpone or abandon design updates for new products, given the large capital investment required to create new mold. By reducing mold preparation time and enabling existing design tools to be quickly updated, the Prototype injection molding enables companies to withstand more frequent replacement and improvement of molds. It enables the mold design cycle to keep pace with the new product design cycle.
2. Reduced development cost and manufacturing costs
The prototype injection molds have economic advantages in the production of small, discontinuous series of end products, or for those importand structure parts more economic advantages. the cost of the prototype mold is only 30% or half of the traditional mold.
3. Reduced the risk of new product design
We make the prototype injection mold under totally same condition as regular mold, such as use the same steels and use the same plastic materials to inject the prototype, So the accuracy of our molded prototype is almost same as the regular injected parts, thus it can help our clients to do the test to check and verify overal performance index and production stability before mass production:
-Verification of the plastic parts design
-Verification of the mold design
-Verification of the resin flowability
-Verification of the Function and the strength of the plastic parts
-Verification of overall performance index of the plastic parts
4. Improvements in mold design add more functionality to the end product
It is sometimes the case that the mold is modified after the start of production. The flexibility of our prototype injection molding allows engineers to experiment with countless iterations at the same time and reduce upfront costs due to mold design modifications.
5. Traditionally, because of the considerable cost and effort required to redesign and manufacture them, the design of the tool and the corresponding device are always used for as long as possible. With the application of our prototype injection molding process, companies can refurbish any tool at any time, not just those that have been scrapped and do not meet the requirements.
Because of the small amount of time and initial cost required, our prototype injection molding makes it more economical to optimize tools for better marginal performance, so technicians can design ergonomics more to improve their operational comfort. Reduce processing time and make it easier to use and easy to store. In addition, optimizing the tool design can also reduce the scrap rate of parts.
